Prisma ODS Revista Científica Multidisciplinar
Volumen 5, Número 5 - Año 2026
Página | 1
PORTADA
(Elaborada por la revista)
Prisma ODS Revista Científica Multidisciplinar
Volumen 5, Número 5 - Año 2026
Página | 31
Application of the 8D Methodology to Reduce Failures in the Dust
Filtration System in the Cement Industry
Aplicación de la Metodología 8D para Reducir Fallos en el Sistema de
Filtración de Polvo en la Industria del Cemento
Guillen Barrera Trejo
ba464142@uaeh.edu.mx
https://orcid.org/0009-0008-9227-7731
Universidad Autónoma del Estado de Hidalgo
Hidalgo – México
Karla Yareli Aguilar Diaz
1
ag381646@uaeh.edu.mx
https://orcid.org/0009-0004-3677-7070
Universidad Autónoma del Estado de Hidalgo
Hidalgo – México
Erick Uriel Morales Cruz
erick_morales@uaeh.edu.mx
https://orcid.org/0009-0008-2071-9713
Universidad Autónoma del Estado de Hidalgo
Hidalgo – México
Luis Ricardo Martínez Pacheco
luis_pacheco5559@uaeh.edu.mx
https://orcid.org/0009-0002-1586-4648
Universidad Autónoma del Estado de Hidalgo
Hidalgo – México
Estella María Esparza Zúñiga
estella_esparza@uaeh.edu.mx
https://orcid.org/0009-0008-2603-1311
Universidad Autónoma del Estado de Hidalgo
Hidalgo – México
Artículo recibido: 01/09/2026
Aceptado para publicación: 09/10/2026
Conflictos de Intereses: Ninguno que declarar
1
Autora de correspondencia.
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ABSTRACT
In the present investigation, the 8D methodology was used to solve a problem of filter
bag breakage in a complex dust collection system caused mainly by premature wear of the
filters, this generated inefficiency in both the operating process due to material losses causing
environmental damage when particles leak out of the system. In addition to this, it is a
fundamental quality requirement to maintain a controlled process with a purity level > 99%.
The application of the tool showed that due to the complexity of the problem it was necessary
to integrate a broad methodology that included a multidisciplinary group of experts,
determining 3 root causes; improper basket design, poor filter media quality, and improper
operation of the cleaning system. Derived from the main findings, a future control and
prevention plan was designed.
Keywords: ishikawa, 8D methodology, quality, dust collector, filters
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Resumen
En la presente investigación se empleó la metodología 8D para resolver un problema
de rotura de las bolsas filtrantes en un sistema complejo de colección de polvos provocado
principalmente por el desgaste prematuro de los filtros, esto generó ineficiencia tanto en el
proceso operativo debido a las pérdidas de material provocando daños ambientales al momento
de fugarse partículas al exterior del sistema. Aunado a eso es requisito fundamental de calidad
mantener un proceso controlado y con un nivel de pureza > 99%. La aplicación de la
herramienta mostró que debido a la complejidad del problema era necesario integrar una
metodología amplia que incluyera a un grupo multidisciplinario de expertos, determinando 3
causas raíz; diseño inadecuado de la canastilla, calidad deficiente del medio filtrante y
operación incorrecta del sistema de limpieza. Derivado de los principales hallazgos se diseñó
un plan de control y prevención a futuro.
Palabras clave: ishikawa, metodología 8D, calidad, colector de polvos, filtros
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INTRODUCTION
The cement industry currently faces significant production-related challenges due to rising
demand in recent years; according to Moralez Zambrano (2022), cement production in Mexico
will increase in 2020, driven by the construction sector's response to government social
programs. Cement is considered one of the most widely used materials globally, as it is
essential for infrastructure development in the construction of housing, buildings, roads, and
bridges (Arena, Correa & de Rosa, 2002).
Due to its rapid growth, this industry has faced significant challenges in both operational and
environmental areas. The production of this material involves crushing, calcination, and
grinding processes that generate large quantities of dust; consequently, it is essential to have
an adequate filtration system capable of capturing these particles to reintroduce them into the
process rather than releasing them into the environment. Among the most widely used filtration
systems are filter bags, which consist of a synthetic fiber filtering surface designed to retain
particulate matter (Díaz & Velázquez, 2019) and a metal structure, known as a cage and located
inside the bag, that provides rigidity and prevents deformation (Sosa, 2022).
Filter bags operate via a system in which a dust-laden air stream enters and passes through the
bags; dust particles are trapped on the bag walls, while clean air exits the system. Periodically,
a burst of compressed air is released, dislodging the trapped dust and causing it to fall into a
hopper located at the bottom of the filtration system (Rivera, 2019). This entire process enables
the recovery and reintroduction of a significant portion of the material, thereby reducing the
waste generated.
Filtration systems are constantly subjected to extreme operating conditions, including high
temperatures and continuous contact with abrasive particles generated during the process.
These factors directly affect the equipment's durability, and consequently, various problems
often arise that prevent the system from functioning correctly. Among the most common
problems are filter saturation, filter bag rupture, excessive cleaning, cage deterioration,
abrasion, and corrosion. Of the numerous possible failures, filter bag rupture plays a critical
role in system performance: ruptures allow particles to escape into the environment, resulting
in the loss of material that should have been recovered.
Filter bag rupture is considered a critical failure in the cement industry due to the associated
environmental and production complications; therefore, a detailed analysis of the multiple
potential causes of this issue is required. In this article, we employ the Eight Disciplines (8D)
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problem-solving methodology, which is designed to address problems of unknown origin with
the aim of process improvement (Kaplík, Prístavka, Bujna & Viderňan, 2013), by following a
sequential process until the issue is resolved through the implementation of a permanent
solution (Barosani, Bhalwankar, Deshmukh, Kokane & Kulkarni, 2017). Beyond addressing
the specific problem at hand, this approach prevents the emergence of further complications
resulting from the system failure (Rathi, Reddy, Narayana, Narayana & Rahman, 2022).
Against this backdrop, this article analyzes filter bag rupture failures in the cement industry
using the 8D methodology, aiming to identify the root cause of the issue and devise an optimal
solution that eliminates the problem at its source.
METHODOLOGY
This study focused on a dust collection system serving the calcination process in the cement
industry. During system operation, premature failures were observed in the collector's filter
bags; specifically, tears appeared at the top of the bag (the collar), allowing a portion of the
generated emissions to escape into the atmosphere. This reduced the capture system's
efficiency and necessitated unscheduled shutdowns to replace the damaged filter bags. To
identify the root causes of the problem, the 8D (Problem-Solving Process) methodology was
employed. By assembling a competent, multidisciplinary team and following a structured
analysis process, utilizing various quality tools and sound decision-making, we were able to
resolve the issue.
Table 1. 8D methodology
8D METHODOLOGY
D0
Problem assessment.
D1
Team formation.
D2
Problem description.
D3
Containment actions.
D4
Root cause identification.
D5
Permanent corrective actions.
D6
Implementation of corrective actions.
D7
Prevention of recurrence.
D8
Closure and recognition.
Source: own elaboration.
D0: Here, a problem directly impacting the company is identified, and the severity of the
situation is assessed to determine whether this methodology needs to be applied.
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D1: In this stage, a team is assembled possessing knowledge and skills related to the process
or product, specifically the area under review and those affected by the problem. Team
members must have the authority to implement changes and the capacity to provide responses
that drive improvement. It is necessary to assign roles to each team member and clearly define
their responsibilities.
D2: Data collection takes place, presenting specific and historical information. A clear and
precise explanation is provided regarding what is happening, where the failure occurs, the
number of defective parts, who performs the operation, and when and how the problem
occurred, all without yet addressing the root cause of the problem.
D3: An emergency response is created by implementing interim measures to ensure the
customer is not affected while a definitive solution is reached.
D4: Quality tools such as the Ishikawa diagram, the "5 Whys," or the Pareto chart are used here
to rule out potential causes of the failure and identify the root cause of the problem.
D5: The root cause is analyzed to determine and select the best possible solution. It is essential
to ensure that the corrective actions permanently resolve the root cause of the problem.
D6: Permanent corrective actions are implemented based on a plan; it is important to verify
that the actions taken are effective in resolving the problem. The containment action should be
eliminated once it is confirmed that the corrective actions are functioning properly.
D7: Now that actions have been taken to fix the failure, the system, processes, or procedures
are analyzed to prevent the failure from recurring in the future, thereby avoiding a repeat of the
same problem.
D8: Upon completion of the 8D’s process, the results are documented, and the efforts of the
individuals involved in resolving the issue are recognized; this motivates team members to
participate in future situations that may arise.
Case study
The study was conducted at the facilities of a cement manufacturing company; its operations
range from the extraction and processing of raw materials such as limestone, clay, and other
minerals to their transformation into cement through industrial processes.
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D0: Problem Assessment: The production process utilizes various dust filtration systems to
ensure the reincorporation of collected material and compliance with environmental
regulations. In recent weeks, recurring atmospheric emissions have been detected from one of
the main filters, compromising operational efficiency and causing unscheduled shutdowns.
D1: Team Formation: A multidisciplinary team was assembled to gather information for
analyzing and resolving the problem. The company's General Manager serves as the team
leader, and the team is composed of the following members:
Table 2. Work team
PLANT MANAGER
Provides the necessary resources for the investigation and
approves corrective actions involving investments or
modifications to the filtration system.
PRODUCTION
MANAGER
Responsible for providing information regarding the
collector's operating conditions.
MAINTENANCE
MANAGER
Coordinates all technical activities related to the inspection
and repair of the filtration system.
FILTRATION
SPECIALISTS
Provide expertise on the operation of collectors and filter
elements. They analyze the physical condition of the bags,
cages, and cleaning system, as well as the collector's
operating conditions.
MAINTENANCE
ASSISTANTS
Perform tasks such as removing filter bags, replacing
damaged elements, and assisting in the implementation of
corrective actions.
Source: own elaboration.
D2. Problem description: As shown in Table 3, the emissions resulted from damage to various
bags. During April and May 2026 a period spanning eight weeks inspections of the collector
were conducted to assess the impact of the failure and replace the damaged bags.
Table 3. Percentage of damaged bags
BAGS
1
2
3
4
5
6
7
8
Total
4,620
4,620
4,620
4,620
4,620
4,620
4,620
4,620
Defects
25
34
20
24
29
21
15
34
%
0.54
0.74
0.43
0.52
0.63
0.45
0.32
0.74
Source: own elaboration.
Based on this data collection, it can be observed that, on average, 0.55% of the bags rupture
due to various causes. Although 0.55% may seem low, this percentage of ruptured bags
represents an increase in emissions resulting from the direct passage of unfiltered dust.
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Inspections of the various compartments reveal that the primary bag failure occurs in the upper
section, as shown in Figure 1.
Figure 1.Breakage of upper part 1.
Source: own elaboration.
Figure 2. Ruptured bags
Source: own elaboration.
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Figure 3. Breakage of upper part 2
Source: own elaboration.
Figure 4. Upper part breakage 3
Source: own elaboration.
Currently, the company operates its cleaning system on a continuous basis, that is, over a fixed
time interval, involving set cleaning cycles and discharge pressures. This system is very simple;
it operates for a predetermined duration regardless of the actual cleanliness of the bags. This
results in inefficient cleaning, as the system continues to discharge compressed air
unnecessarily, wasting electricity even when the plant generates less dust during a shift.
Table 4. Continuous cleaning cycles
CYCL
E
ΔP
CYC
LE
ΔP
CYC
LE
ΔP
CYCL
E
ΔP
1
5.53
9
7.64
17
4.17
25
6.85
2
5.24
10
3.14
18
4.28
26
5.79
3
3.04
11
3.52
19
5.57
27
6.41
4
7.43
12
5.61
20
7.05
28
5.07
5
2.80
13
7.81
21
6.79
29
4.75
6
4.40
14
2.18
22
6.77
30
2.31
7
5.98
15
4.06
23
3.18
31
5.45
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8
5.84
16
4.43
24
6.50
32
3.96
Note: *ΔP = Pressure differential.
Source: own elaboration.
The manufacturer establishes a critical operating limit of 6 inH2O, as a high pressure
differential results in increased energy consumption; the exhaust fan must work harder to move
the same volume of air. For this reason, specialists recommend configuring the cleaning system
based on pressure differential rather than time, setting upper and lower limit values. Graph 1
illustrates these limits as well as the measurements from Table 4.
* inH2O = Inches of water column; measures the pressure exerted by a column of water one
inch high.
Graph 1. Pressure difference limits
Note: LS: Upper limit, 6 in H2O. LI: Lower limit, 2.4 in H2O. LC: Center limit, 4.4 in H2O.
ΔP: Pressure differential, current ranges.
Source: own elaboration.
As shown in Graph 1, the cleaning cycles run continuously, causing the bags to undergo
cleaning even when not required. In instances of higher dust loads, filter pressure rises;
consequently, the company decided to increase the pulse pressure from 4 bar to 6 bar.
D3: Containment actions. Based on the observed differential pressure behavior, it is
recommended to switch from time-based cleaning cycles to differential pressure (ΔP) based
cycles. This will prevent unnecessary cleaning cycles; the cycle will initiate when the
differential pressure reaches 6 inH2O and stop at 4 inH2O, thereby mitigating the fatigue bags
experienced during each cycle due to compression and tension stresses. Additionally, the pulse
pressure should be reduced from 6 bar to 3 bar, as higher cleaning pressures increase fatigue
stress, leading to premature bag damage.
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D4: Root cause identification. To understand the root cause of the problem, the team has
decided to use analysis tools such as the Ishikawa diagram; this will enable the team to identify
the various factors contributing to the issue.
Figure 2. Ishikawa diagram for the analysis of causes of filter bag failure
Source: own elaboration.
Labor: It was found that the filter bags in the filtration system were improperly installed due
to inadequate staff training; furthermore, the inspections being conducted were deficient.
Machine: The cages installed in the filtration system are poorly designed, as they lack a venturi
to accelerate fluid flow; consequently, the air does not move at the proper speed to traverse the
entire bag. This results in uneven cleaning, as the bag is too large. Additionally, the connection
between the collar and the cage's vertical ribs is exposed and in direct contact with the bag,
causing weld defects to tear the bag at the top, as shown in Figure 3.
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Figure 5. Bag torn at the neck
Source: own elaboration.
Figure 6. Welding defect.
Source: own elaboration.
Material: A bag was sampled for laboratory analysis, yielding the following results.
Microscope images reveal the deterioration of the PTFE membrane and dust accumulation
within the fabric structure, leading to saturation, as shown in Figure 4.
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Figure 7. Surface of the bag
Source: own elaboration.
Figure 8. Dust penetration
Source: own elaboration.
As shown in Table 5, the mass per unit area indicates significant particle accumulation and dust
impregnation within the fiber structure as can be seen in Figure 5 since the cleaning process
failed to restore the nominal value. Regarding air permeability, the results fall within the
reference range; however, these values are very low compared to the quality of other filter
fibers. Permeability doubles after cleaning; this fact, combined with the visual inspection,
confirms the observed deterioration of the membrane.
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Table 5. Weight control and air permeability
SECTION
WEIGHT (G/M²)
PERMEABILITY (L/DM²/MIN)
MEASURED
REFERENCE
SUPERIOR
LOWER
REFERENCE
As received
873.33
770
13.59
14.05
9 - 30
After
cleaning
854.66
29.74
36.03
Note: *The reference values are taken from the bag manufacturer's technical data sheet.
Source: own elaboration.
The rupture test values presented in Table 6 demonstrate a significant decline in the mechanical
properties of the bags compared to the reference values; this indicates that the bags are already
substandard and compromises system performance due to premature ruptures.
Table 6. Breaking load and elongation at break
SECTION
BREAKING LOAD (DAN/5CM)
ELONGATION AT BREAK (%)
SUPERIO
R
LOWE
R
REFERENC
E
SUPERIO
R
LOWE
R
REFERENC
E
Longitudin
al
234.95
220.85
Length: ≥
400
Width: ≥ 300
10.88
10.39
—
Cross
286.92
201.97
4.38
5.88
Note:*The reference values are taken from the bag manufacturer's technical data sheet.
Source: own elaboration.
Based on the results obtained during the visual inspection and laboratory tests, it is concluded
that the fiberglass filter bag exhibits a level of deterioration that compromises its performance.
Laboratory test methods for filter fabrics
Air permeability: [In accordance with standard SFS-EN ISO 9237]: The airflow rate passing
perpendicularly through a specific area of the fabric is measured at a specific pressure
difference across the test area over a set period of time.
Equipment: Air permeability tester.
Test area: 20 cm²
Pressure drop: 200 Pa
Area density (weight per unit area): [In accordance with standard SFS-EN 12127]: The mass
of a known area of the fabric is divided by that area, expressed in grams per square meter.
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Equipment: Precision balance, accuracy ± 3 mg.
Test result: Mean mass per unit area, in grams per square meter.
Tenacidad de rotura y alargamiento de rotura: [De acuerdo a la norma SFS-EN ISO 13934-1]
Breaking tenacity and elongation at break: [In accordance with standard SFS-EN ISO 13934-
1]
Method: A test specimen of specific dimensions is subjected to extension at a constant speed
until rupture. The maximum force and the elongation at the point of maximum force are
recorded.
Equipment: Tensile testing machine for strength and elongation.
Test speed: 300 mm/min
Gauge length: 100 mm
Test results: Arithmetic mean of the maximum force in daN/5 cm in the longitudinal and
transverse directions, as well as the arithmetic mean of the elongation at the point of maximum
force, expressed as a percentage in both directions.
Method: The company establishes its cleaning frequency based on time; this results in the
system being cleaned when not yet required, subjecting the bags to unnecessary stress.
D5: Permanent corrective actions. Based on the results of the root cause analysis, the necessary
corrective actions are established to mitigate and eliminate the fundamental causes of the bag
failures. Replacing the filter medium with a higher-quality one is proposed; this will help
significantly improve the collector's performance.
It is proposed to replace the filter medium with one of higher quality. This will help
significantly improve the collector's performance.
Table 7. Comparison of filter media
CHARACTERISTICS
CURRENT
PROPOSAL
Raw material
100% Fiberglass
100% Fiberglass
Weight
770 g/m2
750 g/m2
Thickness
0.8 - 1.1 mm
0.9 mm
Density
— — —
0.83
Permeability
9 - 30 l/dm2/min
25 - 45 l/dm2/min
Temperature resistance
260°C continuous flow (dry
heat)
240°C continuous flow (dry
heat)
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Finish
Polytetrafluoroethylene
(PTFE) membrane
Microporous
polytetrafluoroethylene
(PTFE) membrane
Source: own elaboration.
Table 7 shows a decrease in temperature resistance, dropping from 260°C (with the currently
used material) to 240°C (with the proposed material); this poses no risk, as the system's
operating conditions indicate a maximum gas temperature of 220°C, meaning the reduction in
the proposed material's resistance does not affect the system. The new material offers a
significant improvement in filter medium permeability increasing from a range of 9–30
L/dm²/min to 25–45 L/dm²/min which indicates higher airflow through the medium and,
consequently, better filter performance. Furthermore, the incorporation of a microporous PTFE
membrane ensures atmospheric emissions of less than 10 mg/m³.
The cage is a critical component, and a poor design compromises the performance of the filter
medium; therefore, a complete redesign of the cage is proposed.
Figure 6 illustrates the current cage design, which features a short, funnel-style collar and a
junction point where the longitudinal wires connect to the collar; this area remains exposed and
in direct contact with the filter bag seal.
Figure 9. Current design of the basket
Source: own elaboration.
Figure 9 illustrates the new proposed design, which incorporates a three-piece assembly (cage,
straight collar, and venturi). This configuration ensures better distribution during bag cleaning,
thereby improving filter performance; additionally, the straight collar protects the top of the
bag, preventing tears caused by direct contact with weld seams.
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Figure 10. Proposed design
Source: own elaboration.
The fit between the filter bag and the cage is crucial for optimal pulse-jet filter performance. A
filter that is too tight or too loose will result in poor dust collection and is prone to premature
failure. Therefore, parameters exist to determine the ideal fit often referred to as the "pinch"
between the bag and the cage, as shown in Figure 8.
Figure 10. The "pinch" is calculated by subtracting the actual cage circumference from the bag
circumference (flat) and then multiplying the result by Pi divided by 2
Source: Parker Hannifin Corporation (2018).
Table 8 shows the clamping tolerance according to tissue type.
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Table 8. Nominal clamping recommendation
TELA
PINCH
Fieltros
0.25“ - 0.75”
(6.4 - 19 mm)
PPS
0.25” - 0.5”
(6.4 - 12.7 mm)
P84
0.125” - 0.375”
(3.2 - 9.5 mm)
Fibra de Vidrio con membrana de PTFE
0.0” - 0.1875”
(0.0 - 4.8 mm)
Source: Parker Hannifin Corporation (2018).
The previous cage had a diameter of 126 mm, based on the dimensions of the filter bag (which
had a lay-flat width of 200 mm); this ratio resulted in a "pinch" of 4.7 mm. Although this value
fell within acceptable parameters, it was at the upper limit of the permitted range.
Consequently, it was proposed to increase the cage diameter to 128 mm, thereby reducing the
pinch to 0.6 mm. In pulse-jet cleaning filters, bags are subjected to thousands of air pulses
throughout their service life; with each pulse, the bag inflates and, upon completion of the
cleaning cycle, contracts against the cage, generating considerable tension. Reduced pinch
especially with fiberglass bags provides superior mechanical support, which decreases fabric
fatigue and extends service life.
D6: Implementation of corrective actions. The filter bag material was modified: fiberglass bags
with a standard PTFE membrane finish were replaced with bags made of the same base material
but featuring a superior-quality microporous PTFE membrane finish. This change extended the
bags' service life and improved filter efficiency by capturing more particles and optimizing
overall performance. Additionally, cages with a new design were installed; this design allows
for full airflow circulation around the bag, ensuring uniform dust distribution along its entire
length. The redesigned cage features welds on the inner face of the collar, preventing direct
contact with the bag and resolving the issue of premature wear. Furthermore, maintenance
personnel received training on the correct installation of bags and cages to ensure optimal
pinch, thereby minimizing mechanical stress on the bags and extending their durability. Finally,
periodic inspections are conducted to ensure the proper functioning of the entire system.
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Table 9. Percentage of damaged bags after the implemented improvements
BAGS
1
2
3
4
5
6
7
8
Total
4,620
4,620
4,620
4,620
4,620
4,620
4,620
4,620
Defects
0
0
0
0
0
0
0
0
%
0
0
0
0
0
0
0
0
Source: own elaboration.
As shown in Table 9, the implemented improvements resulted in a significant reduction in
premature bag failures; this notably reduced unplanned downtime, increased filtration
efficiency, and simultaneously lowered unforeseen costs.
D7: Prevention of recurrence. As shown in Figure 9, a control plan was established to verify
the proper condition of system components from receipt of materials from suppliers through to
installation and operation in the filtration equipment using direct measurement and visual
inspection as control methods.
Figure 11. Control Plan
Source: own elaboration.
D8: Closure and recognition. Upon completion of the analysis using the 8D methodology, the
problem was resolved favorably for the company. Consequently, team members are recognized
for contributing their ideas, knowledge, and skills to ensure the filtration systems operate with
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the desired efficiency; this achievement was made possible through the effort, perseverance,
and dedication of each individual.
RESULTS AND DISCUSSION
According to Morales (2022), the 8D tool proved highly effective in resolving a customer
complaint regarding a fuel module that failed a flow performance test, thereby eliminating the
root cause of the complaint. This research followed the same steps as the aforementioned
author, with the distinction that the team was multidisciplinary; as in that study, the problem
was eliminated by identifying the root cause and implementing preventive measures.
Similarly, Montiel (2025) found that applying the 8D method led to a 37.48% reduction in total
tool consumption, optimizing operating costs and resource management efficiency, while also
surpassing the benchmark standard established within the Hoshin Kanri framework. Like that
author, this study succeeded in reducing maintenance and operating costs by completely
eradicating the root cause of the problem.
Zamudio (2025) implemented containment actions to prevent the shipment of non-conforming
parts to the customer; these measures ensured operational continuity and maintained customer
satisfaction while the origin of the problem was investigated. Likewise, similar actions were
carried out in the present case, focusing corrective measures on the cleaning system by reducing
the frequency and pressure of discharge pulses. This decreased fatigue on the filter medium,
allowing the system to remain operational while the root cause was identified.
Rosas (2025) applied the 8D methodology at the company Pardalix to identify the root cause
of workplace inefficiencies using analysis tools; The proposed corrective action involved an
ergonomic workstation designed to improve operator performance. The study identified the
filter material and basket design as the primary causes of filtration system failures;
consequently, the filter medium was replaced and the basket redesigned to enhance
performance and extend service life.
Izaguirre (2017) applied Failure Mode and Effects Analysis (FMEA) to prevent failures in
refrigeration equipment, identifying potential issues and establishing preventive actions based
on their criticality. Additionally, this project utilized a control plan to prevent the recurrence of
bag failures by implementing inspection methods and reaction plans that covered everything
from material receipt to actual operations.
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The 8D methodology is widely used across various industrial sectors, as it facilitates problem-
solving through a systemic approach, leading to the proposal of solutions and the prevention
of recurrence. By employing this methodology, Escalona (2024) achieved a 50% reduction in
the consumption of personal protective equipment (PPE) at an automotive company, thereby
optimizing its budget. Similarly, the present study achieved a significant reduction in the use
of filter bags.
CONCLUSIÓN
The application of improvement tools and techniques has proven effective in resolving
complex problems that could not otherwise be solved without a systematic, methodological,
analytical, and engineering-based approach. Among these tools, the 8D methodology has once
again demonstrated that a problem's root cause can stem from multiple factors, highlighting the
advantages and merits of such a comprehensive approach. Furthermore, the constant and
ongoing changes in products, inputs, and technology compel us to adapt and employ
methodologies like 8D in any environment.
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© Los autores. Este artículo se publica en Prisma ODS bajo la Licencia Creative Commons Atribución 4.0
Internacional (CC BY 4.0). Esto permite el uso, distribución y reproducción en cualquier medio, incluidos fines
comerciales, siempre que se otorgue la atribución adecuada a los autores y a la fuente original.
: https://doi.org/10.65011/prismaods.v5.i5.358
Cómo citar este artículo (APA 7ª edición):
Barrera Trejo, G., Aguilar Diaz, K. Y., Morales Cruz, E. U., Martínez Pacheco, L. R., &
Esparza Zúñiga, E. M. (2026). Application of the 8D Methodology to Reduce Failures in the
Dust Filtration System in the Cement Industry. Prisma ODS: Revista Multidisciplinaria Sobre
Desarrollo Sostenible, 5(5), 31-53. https://doi.org/10.65011/prismaods.v5.i5.358
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